What is an air pressure control panel?
The air pressure control panel is an integrated intelligent control device
designed for optimizing compressed air systems.It uses precision sensors,
PLC programmable controllers and variable frequency speed regulation technology
to monitor and adjust the operating status of the air compressor unit in real time
to ensure that the output pressure is stable within the range required by the textile process,
while minimizing energy consumption and equipment wear.
Core functions
Dynamic pressure regulation:
According to the real-time gas demand of textile equipment,
the output pressure of the air compressor is automatically adjusted to avoid the energy loss of
"high-pressure gas supply and low-pressure waste" in the traditional fixed-frequency system.
Multi-unit collaborative control: Supports the linkage operation of multiple air compressors,
distributes loads through intelligent algorithms, gives priority to high-efficiency units,
reduces equipment idling and frequent start-stop, and extends equipment life.
Fault warning and protection:
Built-in multiple monitoring modules such as pressure, temperature, and current,
automatically shut down and push alarm information when abnormal,
to prevent equipment damage and production interruption.
Data visualization and remote management:
Equipped with a touch screen or cloud platform, it can display pressure curves, energy consumption data,
and maintenance reminders in real time, and support remote parameter adjustment and fault diagnosis.
| Parameter item | Standard/range | Description |
| Rated voltage | 220V/380V AC (customizable) | Adapt to power grid standards of different countries/regions |
| Rated current | 10A-6300A | Select according to load power requirements |
| Rated frequency | 50Hz/60Hz | Industrial/civilian power grid frequency matching |
| Control mode | PLC/relay/touch screen/DCS | Automation level and operation interface requirements |
Main advantages
Energy saving 30%: Through variable frequency speed regulation and on-demand air supply,
the energy waste caused by excess pressure in traditional systems is eliminated,
and the annual electricity bill can be saved by tens of thousands to hundreds of thousands of yuan.
Stable pressure: Constant pressure output reduces yarn breakage and cloth defects caused by air pressure fluctuations
in textile equipment (such as air jet looms), and the defective rate is reduced by 15%-20%.
Extend equipment life: Soft start and intelligent start-stop functions reduce mechanical shock, and the maintenance frequency of
air compressors, pipelines and terminal equipment is reduced by 40%.
Customized design: According to the layout of textile factory workshops, gas consumption peaks and valleys,
equipment models and other requirements, special configurations such as explosion-proof, anti-corrosion, and dust-proof are provided,
which are compatible with new and old air compressor units.
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Applicable scenarios
Spinning workshop: Provide stable air pressure for air spinning and ring spinning to reduce the breakage rate.
Weaving workshop: ensure the efficient operation of air jet looms and rapier looms, and improve the quality of fabrics.
Printing and dyeing finishing: provide precise pressure control for setting machines and pre-shrinking machines to avoid color difference and size deviation.
Utilities: optimize the centralized air supply system to meet the needs of auxiliary processes such as pneumatic conveying and cleaning.
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